Neptune Panels: The 5 steps to Constructing Water Features

By Jonathan Allard
How is a Neptune Panel Water Feature constructed?
Maybe you have read through our 5 Step Process, which is also listed below, and still not sure how the system works. Here is a quick video on the 5 steps in application.
 
 
Here is the overview of the 5 step process that is listed in the video:
Step 1: Making panels 
Neptune Panel molds are made from true stone textures to capture the most realism on the market today. With a simple mixing procedure panels are made by casting the mix on top of the Neptune mold. By adjusting the way the mold lays, you can produce countless different shapes with just one mold. Panels can be de-molded after a minimum of 4 hours, and reproduced several times a day to allow for a stockpile to be built up to be ready for any project that comes your way.
Step 2: Prepping the site.
To prepare for a typical medium-sized stand-alone water feature you will need approximately a half day to excavate and install rebar. Your pond will be excavated and at the same time you will excavate for your footing. After that you will install your rebar in grid fashion and tie at all intersections. This typically can be done with a 2 man crew and minimum tools. Your plumbing will also be done at the same time.
Step 3: Pouring the catch basin and frame footer.
With a small crew you can expect to be able to pour your pond and footer area for the frames in a matter of 3-4 hours. You will wet set the frames into the footer area as well plaster, carve, and texture the pond.
Step 4: Hanging panels.
Once you are ready to hang your panels you will want to start at the lowest area of the front of the feature. Work in rows around the entire structure moving upward. After all your panels are hung you can begin to mud the seams and do all your patch work. This can take anywhere from 5-6 hours or several days depending on the size of the feature.
Step 5: Coloring and Sealing.
Now you are going to color your feature using the Neptune stains. Choose a color scheme and use sprayers and brushes to apply. Just as with nature, nothing is perfect. There are no two stones or rocks that look exactly alike or have the exact same coloring or even texture. Since nature doesn’t color every stone perfectly or consistently, achieving perfection on your project requires a degree of randomness.
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References:
http://blog.neptunepanels.com/2013/02/25/how-to-build-backyard-water-features-with-neptune-panels/